Combustion Engineer Resume Example

Combustion Engineer · Zephyr Engineering Solutions

Denver, CO · 2021 - Present

• Led the design and optimization of industrial burners and furnaces for chemical plants, achieving a 15% reduction in NOx emissions and a 5% increase in thermal efficiency for key client projects.
• Utilized ANSYS Fluent for CFD modeling of combustion processes, identifying critical operational parameters and validating designs before physical prototyping, reducing development cycles by 20%.
• Managed on-site performance testing and emissions monitoring for over 10 industrial combustion units, ensuring compliance with EPA regulations and providing detailed performance reports.
• Collaborated with cross-functional teams to integrate advanced control systems, resulting in a 7% decrease in fuel consumption across client facilities.

Junior Combustion Engineer · Apex Industrial Technologies

Dallas, TX · 2018 - 2020

• Assisted in the development and testing of burner components for cement kiln applications, contributing to a project that improved kiln efficiency by 3% and reduced CO emissions by 10%.
• Performed data analysis on operational combustion systems, identifying root causes for inefficiency and recommending process adjustments that saved clients an average of $50,000 annually in fuel costs.
• Developed detailed engineering specifications and P&ID diagrams for new burner installations, ensuring adherence to NFPA and ASME safety standards.
• Supported field service teams with troubleshooting and commissioning of industrial combustion equipment, resolving 95% of reported issues within 48 hours.

Bachelor of Science in Mechanical Engineering · University of Colorado Boulder

Boulder, CO · 2014 - 2018

• Graduated Magna Cum Laude, GPA: 3.8/4.0
• Relevant Coursework: Advanced Thermodynamics, Fluid Mechanics, Heat Transfer, Combustion Processes, HVAC Design
• Senior Design Project: Developed a low-NOx industrial burner prototype for natural gas applications

Combustion Engineer III · Valmet

Alpharetta, GA · 2022 - Present

• Led design and optimization for industrial boiler combustion systems, achieving a 15% reduction in NOx emissions through advanced burner tuning and air staging techniques for a key pulp and paper client.
• Managed performance testing and commissioning of new recovery boilers, improving thermal efficiency by 2.5% and reducing fuel consumption by an average of $250,000 annually.
• Developed and implemented CFD models to predict and mitigate flame impingement and slagging issues, reducing maintenance downtime by 20% on critical operational units.
• Collaborated with R&D to integrate novel fuel flexibility solutions, enabling successful combustion of biomass blends up to 30% without significant derating.

Junior Combustion Engineer · Fives North American Combustion

Cleveland, OH · 2020 - 2022

• Contributed to the design and sizing of industrial burners and combustion components, supporting projects that increased client furnace output by an average of 10%.
• Performed root cause analysis on combustion-related failures, identifying critical design flaws and implementing corrective actions that reduced warranty claims by 18%.
• Assisted in laboratory testing of new burner prototypes, collecting data that informed design iterations and reduced prototype development cycles by 1 month.
• Prepared technical specifications and performance reports for custom combustion equipment, ensuring compliance with ASME and NFPA standards.

Process Optimization Engineer · Eaton

Southfield, MI · 2018 - 2020

• Analyzed manufacturing processes to identify bottlenecks and implement lean principles, resulting in a 12% increase in production throughput for electrical component assembly lines.
• Designed and executed A/B testing protocols for new tooling and machinery, which reduced material waste by 8% and saved approximately $50,000 annually.
• Developed data visualization dashboards using Tableau to monitor key performance indicators, providing real-time insights that reduced reactive maintenance by 25%.
• Collaborated with cross-functional teams to streamline workflows, reducing product lead times by an average of 15 days from order to delivery.

Master of Science in Mechanical Engineering · University of Michigan

Ann Arbor, MI · 2018 - 2020

• Specialized in Thermal-Fluid Sciences and Energy Systems.
• Thesis: 'Optimizing Heat Transfer in Advanced Industrial Furnaces'.
• GPA: 3.8/4.0

Bachelor of Science in Industrial Engineering · Purdue University

West Lafayette, IN · 2014 - 2018

• Focused on process improvement, lean manufacturing, and systems optimization.
• Magna Cum Laude, GPA: 3.7/4.0
• Awarded 'Outstanding Undergraduate Research' for project on manufacturing line efficiency.